Soft Dough Biscuits Production Line
Rotary moulded biscuits are soft-textured, buttery biscuits formed using a rotary moulding machine that shapes the dough directly into intricate patterns and designs. These biscuits are typically made from high-fat, low-moisture doughs that are not suitable for sheeting or cutting. Popular products include shortbread, butter cookies, and tea biscuits.
At New Era, our rotary moulding lines offer high precision, gentle dough handling, and consistent weigh control. The moulding rollers can be customized for detailed designs and branding. Combined with efficient baking and cooling systems, our lines deliver premium-quality biscuits with excellent shape retention and delicate texture.
Glucose Biscuits
Sugar Sprinkled Biscuits
Short Bread Biscuits
Digestive Biscuits
Butter Biscuits
Cream Sandwich Biscuits
Breakfast Biscuits
Speculoos Biscuits
Short Breads
Choco Enrobed Biscuits
Cream Sandwich Biscuits
Glucose Biscuits
Sugar Sprinkled Biscuits
Short Bread Biscuits
Digestive Biscuits
Butter Biscuits
Cream Sandwich Biscuits
Breakfast Biscuits
Speculoos Biscuits
Short Breads
Choco Enrobed Biscuits
Cream Sandwich Biscuits
Rotary Moulding Line
Mixing
Systems
The Horizontal Mixer is designed for efficient and uniform mixing of wide range of doughs used in biscuit and cracker production. Its robust construction and powerful Z Arm blade mixing system ensure thorough blending of ingredients, resulting in consistent dough quality batch after batch. Ideal for medium to large-scale operations, the mixer features a tilting for easy dough discharge and reduced handling time.
Precision controls ensure accurate mixing time and dough temperature. Built with food-grade materials and hygienic design, the horizontal mixer offers reliability, ease of maintenance, and seamless integration into automated production lines.
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Feeding
Systems
The Dough Feeding System ensures continuous, hygienic, and efficient transfer of mixed dough from the horizontal mixer to the processing line. Designed for consistent flow and minimal dough damage, it uses a combination of conveyors, hoppers, metal detection process and automatic rejection depending on the application and dough type. The system reduces manual handling, improves process efficiency, and maintains dough integrity throughout.
Built with highest standards, it is easy to clean and integrates seamlessly with automated lines. Ideal for wide range of doughs, the feeding system helps maintain line rhythm and uniform product quality.
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Forming
Systems
Accurate control of knife, pressure & gaps is one of the key factors in the forming stage of soft dough biscuit production. Our modern rotary moulder is added to the production line to produce high-definition, 3D biscuits & cookies while offering complete control. The moulder is equipped to remove excess dough & pass the perfectly shaped dough to the next stage.
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Baking
Systems
Our ovens are engineered to deliver accurate heat control, uniform baking, and energy efficiency. Depending on your product profile, you can choose from:
Fired Oven
Convection Oven
Cyclotherm Oven
Oven
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Post Baking
Systems
Our post-baking solutions ensure a smooth transition from oven to packaging, with a strong focus on hygiene, flow control, and process optimization. From cooling and stacking to sandwiching and integrated packing lines, we enable you to maintain product integrity and maximize throughput.
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